diff --git a/Mechanical/ExpansionCard.stl b/Mechanical/ExpansionCard.stl deleted file mode 100644 index 15be13e..0000000 Binary files a/Mechanical/ExpansionCard.stl and /dev/null differ diff --git a/Mechanical/OpenSCAD/ExpansionCard.scad b/Mechanical/OpenSCAD/ExpansionCard.scad deleted file mode 100644 index 82c432d..0000000 --- a/Mechanical/OpenSCAD/ExpansionCard.scad +++ /dev/null @@ -1,255 +0,0 @@ -// Parametric Expansion Card -// An OpenSCAD implementation of a basic enclosure of an Expansion Card for -// use with Framework products like the Framework Laptop. -// -// See https://frame.work for more information about Framework products and -// additional documentation around Expansion Cards. - -// Parametric Expansion Card © 2021 by Nirav Patel at Framework Computer LLC -// is licensed under Attribution 4.0 International. -// To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/ - -// The basic dimensions of an Expansion Card -base = [30.0, 32.0, 6.8]; - -// The extension for the mini PCIe slot -base_ext = [56.4, 33, 13]; - -// The default wall thickness -side_wall = 1.5; - -// Size and location of the typical PCB -pcb_gap = 0.5; -pcb = [26.0, 30.0, 0.8]; -pcb_h = 3.05; - -// USB-C plug dimensions -usb_c_r = 1.315; -usb_c_w = 5.86+usb_c_r*2; -usb_c_h = 2.2; - -rail_h = 4.25; // to top of rail - -// Boss locations matching the other Framework Expansion Cards -boss_y = 10.5; -boss_x = 4.2; -boss_r = 2.95; - -// The rail cutout in the sides of the card -module rail(make_printable) { - rail_depth = 0.81; - rail_flat_h = 0.32; - - mirror([0, 1, 0]) { - - // The rail that holds the card - bottom_angle = 43.54; - difference() { - union() { - translate([rail_depth, 0, -rail_flat_h]) rotate([0, 180+bottom_angle, 0]) cube([2, base[1]-side_wall, 2]); - translate([-2+rail_depth, 0, -rail_flat_h]) cube([2, base[1]-side_wall, rail_flat_h]); - } - translate([-5+rail_depth, 0, 0]) cube([5, base[1]-side_wall, 5]); - } - - pyramid_b = 3.23*sqrt(2); - pyramid_t = 1.75*sqrt(2); - pyramid_h = 1.0; - pyramid_inset = 1.3+0.5; - pyramid_step = 3.06; - - // The ramps to make slotting into the latch smooth - translate([-1.75/2+pyramid_inset, 0, -1.75/2]) rotate([-90, 0, 0]) rotate([0, 0, 45]) { - cylinder(r1 = pyramid_b/2, r2 = pyramid_t/2, h = pyramid_h, $fn=4); - cylinder(r = pyramid_t/2, h = pyramid_step+pyramid_h, $fn=4); - translate([-0.1, 0.1, 0])cylinder(r = pyramid_t/2, h = pyramid_step+pyramid_h, $fn=4); - } - - latch_l = 2.67; - latch_d = pyramid_inset; - latch_h = 2.85; - latch_wall = 1.39; - - // The pocket that the latch bar drops into, including a 45 degree cut for printability - translate([0, latch_wall, -latch_h]) cube([latch_d, latch_l, latch_h]); - if (make_printable) { - translate([latch_d, latch_wall+latch_l, -latch_h]) rotate([0, 0, -180+45]) translate([0, -latch_l, 0]) cube([latch_d*2, latch_l, latch_h]); - } - } -} - - -// A simple cylinder cutout to fillet edges -module fillet(radius, length) { - translate([length, 0, 0]) rotate([0, -90, 0]) difference() { - cube([radius, radius, length]); - translate([radius, radius, -1]) cylinder(h = length+2, r = radius, $fn = 64); - } -} - -// The cutout for the USB-C plug -module usb_c_cutout(open_top) { - // The plug is "pushed in" by an extra 0.6 to account for 3d printing tolerances - translate([-usb_c_w/2+usb_c_r, 7-10+0.6, usb_c_r]) rotate([-90, 0, 0]) union() { - translate([0, usb_c_r, 0]) cylinder(r = usb_c_r, h = 10, $fn = 64); - translate([usb_c_w-usb_c_r*2, usb_c_r, 0]) cylinder(r = usb_c_r, h = 10, $fn = 64); - cube([usb_c_w-usb_c_r*2, usb_c_r*2, 10]); - - // Cutout for the pin side of the shell that expands out - translate([0, usb_c_r, 0]) cylinder(r2 = usb_c_r, r1 = 3.84/2, h = 10-7.7, $fn = 64); - translate([usb_c_w-usb_c_r*2, usb_c_r, 0]) cylinder(r2 = usb_c_r, r1 = 3.84/2, h = 10-7.7, $fn = 64); - translate([usb_c_w/2-usb_c_r, usb_c_r, 0]) scale([1.8, 1, 1]) rotate([0, 0, 45]) cylinder(r2 = usb_c_r*sqrt(2), r1 = 3.84/2*sqrt(2), h = 10-7.7, $fn = 4); - - // If the card drops in from the top rather than sliding in from the front, - // cut out a slot for the USB-C plug to drop into. - if (open_top) { - translate([-usb_c_r, -10+usb_c_r, 0]) cube([usb_c_w, 10, 10]); - } - } -} - -// Quarter section of a sphere, used as a clip -module qsphere(radius = 1) { - difference() { - sphere(r = radius, $fn = 32); - translate([-radius-1, -radius-1, -radius]) cube([radius*2+2, radius*2+2, radius]); - translate([0, -radius-1, -radius-1]) cube([radius, radius*2+2, radius*2+2]); - } -} - -// The screw boss for the PCB, optionally with space for a threaded insert -module boss(radius, use_insert, make_printable) { - difference() { - cylinder(r = radius, h = pcb_h, $fn = 64); - translate([0, 0, side_wall]) cylinder(r = 1.25, h = pcb_h, $fn = 64); - } -} - -// Incomplete implementation of a lid to use with this shell -module expansion_card_lid() { - gap = 0.25; - difference() { - union() { - // makes lower lid - translate([side_wall+gap, side_wall+gap, base[2]-side_wall]) cube([base[0]-side_wall*2-gap*2, base[1]-side_wall*2-gap*2, side_wall]); - // makes upper lid - translate([base[0]-base_ext[0]+side_wall+gap, -base_ext[1]+2*(side_wall+gap), base_ext[2]-side_wall]) cube([base_ext[0]-side_wall*2-gap*2, base_ext[1]-side_wall*2-gap*2, side_wall]); - // joins them together - translate([side_wall+gap,0,base_ext[2]-(base_ext[2]-base[2])-side_wall]) cube([base[0]-side_wall*2-gap*2, side_wall+gap, base_ext[2]-base[2]+side_wall]); - difference() { - translate([base[0]/2-usb_c_w/2+gap, base[1]-side_wall-gap, usb_c_r+usb_c_h]) cube([usb_c_w-gap*2, side_wall+gap, base[2]-(usb_c_r+usb_c_h)]); - translate([base[0]/2, base[1], usb_c_r+usb_c_h]) usb_c_cutout(false); - } - } - // engrave LES logo into lid - translate([3, 20, 7]) linear_extrude(height=1.5, center=true) { - offset(0.01) import("LES.svg"); // the offset fixes a weird error about the svg's mesh being incomplete - } - } -} - -// A basic, printable Expansion Card enclosure -// open_end - A boolean to make the end of the card that is exposed when inserted open -// make_printable - Adds ribs to improve printability -// pcb_mount - The method the PCB is held in with, "boss" for self-threading screws, -// "boss_insert" for fastener with a threaded insert, -// "clip" for a fastener-less clip, or -// "" for no PCB mounting structure -module expansion_card_base(open_end, make_printable, pcb_mount="boss_insert") { - // Hollowing of the inside - extra = 0.1; - inner = [base[0]-side_wall*2, base[1]-side_wall*2, base[2]-side_wall+extra]; - difference() { - cube(base); - - difference() { - notch = 1.0; - notch_l = 3.0; - notch_h = 3.8; - // The main hollow - translate([side_wall, 0, side_wall]) cube([inner[0], inner[1]+side_wall, inner[2]]); - // Extra wall thickness where the latch cutouts are - translate([side_wall, inner[1]+side_wall-notch_l, side_wall+notch_h/2]) rotate([0, 0, -90]) rotate([0, 90, 0]); - translate([side_wall, inner[1]+side_wall-notch_l, side_wall]) cube([notch, notch_l, notch_h]); - translate([inner[0]+side_wall, inner[1]+side_wall-notch_l, side_wall+notch_h/2]) rotate([0, 0, 180]) rotate([0, 90, 0]); - translate([inner[0]+side_wall-notch, inner[1]+side_wall-notch_l, side_wall]) cube([notch, notch_l, notch_h]); - } - - // The rounded front edge to match the laptop - edge_r = 0.8; - - // The USB-C plug cutout - translate([base[0]/2, base[1], usb_c_r+usb_c_h]) usb_c_cutout(!open_end); - - // The sliding rails - translate([0, base[1], rail_h]) rail(make_printable); - translate([base[0], base[1], rail_h]) mirror([1, 0, 0]) rail(make_printable); - - // Cut out the end of what is normally the aluminum cover - ledge_cut = 0.6; - ledge_cut_d = 3.2; - ledge_fillet_r = 0.3; - - translate([0, base[1]-ledge_cut_d, 0]) cube([base[0], ledge_cut_d, ledge_cut]); - // The fillet on that cover - translate([base[0], base[1]-ledge_cut_d, 0]) rotate([0, 0, 180]) fillet(ledge_cut/2, base[0]); - } - - if (pcb_mount == "boss" || pcb_mount == "boss_insert") { - // Add the screw bosses - translate([boss_x, boss_y, 0]) boss(boss_r, pcb_mount == "boss_insert", make_printable); - translate([base[0]-boss_x, boss_y, 0]) boss(boss_r, pcb_mount == "boss_insert", make_printable); - } else if (pcb_mount == "clip") { - clip_w = 1.5; - clip_gap = 0.5; - translate([boss_x-boss_r, boss_y-boss_r, 0]) { - cube([boss_r*2, boss_r*2, pcb_h]); - if (make_printable) - translate([boss_r, boss_r*2, 0]) rib(boss_r*2, pcb_h); - translate([0, boss_r-clip_w, pcb_h+pcb[2]+clip_gap]) rotate([0, 0, 180]) qsphere(clip_w); - } - translate([base[0]-boss_x-boss_r, boss_y-boss_r, 0]) { - cube([boss_r*2, boss_r*2, pcb_h]); - if (make_printable) - translate([boss_r, boss_r*2, 0]) rib(boss_r*2, pcb_h); - translate([boss_r*2, boss_r-clip_w, pcb_h+pcb[2]+clip_gap]) qsphere(clip_w); - } - } -} - - -module expansion_card_ext() { - // Hollowing of the inside - extra = 0.1; - inner = [base_ext[0]-side_wall*2, base_ext[1]-side_wall*2, base_ext[2]-side_wall+extra]; - cutout = [base[0]-side_wall*2, base_ext[1]-side_wall*2, base_ext[2]-side_wall+extra]; - boss_r = 2.3; - - difference() { - cube(base_ext); - - // cutout to bring base and ext card together - // not sure why it needs 0.5mm added, rounding error maybe? - translate([base[0]-2.1, 5, side_wall]) cube([cutout[0], cutout[1], cutout[2]]); - - difference() { - notch = 1.0; - notch_l = 3.0; - notch_h = 3.8; - // The main hollow - translate([side_wall, side_wall, side_wall]) cube([inner[0], inner[1], inner[2]]); - // Extra wall thickness where the latch cutouts are - /*translate([side_wall, inner[1]+side_wall-notch_l, side_wall+notch_h/2]) rotate([0, 0, -90]) rotate([0, 90, 0]); - translate([side_wall, inner[1]+side_wall-notch_l, side_wall]) cube([notch, notch_l, notch_h]); - translate([inner[0]+side_wall, inner[1]+side_wall-notch_l, side_wall+notch_h/2]) rotate([0, 0, 180]) rotate([0, 90, 0]) rib(notch_h, notch); - translate([inner[0]+side_wall-notch, inner[1]+side_wall-notch_l, side_wall]) cube([notch, notch_l, notch_h]);*/ - } - } -} - -translate([0, -base[1], 0]) expansion_card_base(open_end = false, make_printable = true, pcb_mount="boss"); - -translate([-base_ext[0]+base[0], -base_ext[1]-base[1], 0]) expansion_card_ext(); - -translate([0, 0, 5]) expansion_card_lid(); -