Updated holes to M2.5
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@ -32,7 +32,8 @@ rail_h = 4.25; // to top of rail
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// Boss locations matching the other Framework Expansion Cards
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boss_y = 10.5;
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boss_x = 3.7;
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boss_x = 4.2;
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boss_r = 2.95;
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// The rail cutout in the sides of the card
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module rail(make_printable) {
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@ -120,12 +121,7 @@ module qsphere(radius = 1) {
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module boss(radius, use_insert, make_printable) {
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difference() {
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cylinder(r = radius, h = pcb_h, $fn = 64);
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if (use_insert) {
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// Use threaded insert
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translate([0, 0, side_wall]) cylinder(r = 1.5, h = pcb_h, $fn = 64);
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} else {
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translate([0, 0, side_wall]) cylinder(r = 0.75, h = pcb_h, $fn = 64);
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}
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translate([0, 0, side_wall]) cylinder(r = 1.25, h = pcb_h, $fn = 64);
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}
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}
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@ -159,12 +155,10 @@ module expansion_card_lid() {
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// "boss_insert" for fastener with a threaded insert,
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// "clip" for a fastener-less clip, or
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// "" for no PCB mounting structure
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module expansion_card_base(open_end, make_printable, pcb_mount="boss") {
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module expansion_card_base(open_end, make_printable, pcb_mount="boss_insert") {
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// Hollowing of the inside
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extra = 0.1;
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inner = [base[0]-side_wall*2, base[1]-side_wall*2, base[2]-side_wall+extra];
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boss_radius = 2.3;
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difference() {
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cube(base);
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@ -203,22 +197,22 @@ module expansion_card_base(open_end, make_printable, pcb_mount="boss") {
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if (pcb_mount == "boss" || pcb_mount == "boss_insert") {
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// Add the screw bosses
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translate([boss_x, boss_y, 0]) boss(boss_radius, pcb_mount == "boss_insert", make_printable);
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translate([base[0]-boss_x, boss_y, 0]) boss(boss_radius, pcb_mount == "boss_insert", make_printable);
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translate([boss_x, boss_y, 0]) boss(boss_r, pcb_mount == "boss_insert", make_printable);
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translate([base[0]-boss_x, boss_y, 0]) boss(boss_r, pcb_mount == "boss_insert", make_printable);
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} else if (pcb_mount == "clip") {
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clip_w = 1.5;
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clip_gap = 0.5;
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translate([boss_x-boss_radius, boss_y-boss_radius, 0]) {
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cube([boss_radius*2, boss_radius*2, pcb_h]);
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translate([boss_x-boss_r, boss_y-boss_r, 0]) {
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cube([boss_r*2, boss_r*2, pcb_h]);
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if (make_printable)
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translate([boss_radius, boss_radius*2, 0]) rib(boss_radius*2, pcb_h);
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translate([0, boss_radius-clip_w, pcb_h+pcb[2]+clip_gap]) rotate([0, 0, 180]) qsphere(clip_w);
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translate([boss_r, boss_r*2, 0]) rib(boss_r*2, pcb_h);
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translate([0, boss_r-clip_w, pcb_h+pcb[2]+clip_gap]) rotate([0, 0, 180]) qsphere(clip_w);
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}
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translate([base[0]-boss_x-boss_radius, boss_y-boss_radius, 0]) {
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cube([boss_radius*2, boss_radius*2, pcb_h]);
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translate([base[0]-boss_x-boss_r, boss_y-boss_r, 0]) {
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cube([boss_r*2, boss_r*2, pcb_h]);
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if (make_printable)
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translate([boss_radius, boss_radius*2, 0]) rib(boss_radius*2, pcb_h);
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translate([boss_radius*2, boss_radius-clip_w, pcb_h+pcb[2]+clip_gap]) qsphere(clip_w);
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translate([boss_r, boss_r*2, 0]) rib(boss_r*2, pcb_h);
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translate([boss_r*2, boss_r-clip_w, pcb_h+pcb[2]+clip_gap]) qsphere(clip_w);
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}
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}
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}
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@ -229,7 +223,7 @@ module expansion_card_ext() {
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extra = 0.1;
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inner = [base_ext[0]-side_wall*2, base_ext[1]-side_wall*2, base_ext[2]-side_wall+extra];
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cutout = [base[0]-side_wall*2, base_ext[1]-side_wall*2, base_ext[2]-side_wall+extra];
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boss_radius = 2.3;
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boss_r = 2.3;
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difference() {
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cube(base_ext);
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